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Case 1: Airfreight headlamps to OEMs. 1.4 Musd/month
Result: Airfreight stopped. Operations stabilized.
Case 2: New Plant required for Audi Q5 Project
Result: Lean BASICS deployed, project launched on existing plant
Case 3: Multiple OEMs Level 3 Escalation
Result: De-escalation achieved with Mbenz, BMW; Q1 Maintained
Case 4: New automatic motor assy line with 35% OEE
Result: 85% OEE Achieved. De-escalation with Customer
Case 5: Repetitive Quality Spills, resulted in VDA C rating
Result: VDA B score achieved
Case 6: BMW – Level 3 Escalation Quality Spills
Result: De-escalation achieved
Case 7: Headlapm New Project Launch affecting Customer SOP
Result: Ramp-up on track; extra headlamp line need removed
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